What Are the Common Faults of Paper Printing Machines and How to Fix Them?

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To ensure reliable production efficiencies and printing quality, understanding typical faults and solutions is imperative for businesses utilizing paper printing machines. With two decades of experience, Qiangtuo Machinery has earned itself a reputation for trustworthy paper printing machi

 

Problems With Color Alignment


Color alignment issues are common in paper printing machines, caused by things such as loose tensions and worn out parts. With the Qiangtuo paper printing machines, alignment issues are generally avoided because servo control technology is utilized for operational synchronization, however older machines may still experience alignment issues. To rectify alignment issues, adjustments to the tensions control mechanism of the paper feeding system need to be made. Gears and bearings are often the culprits when operational disruptions occur, and should be replaced as swiftly as possible. To ensure Qiangtuo paper printing machines have the edge over its competitors and to help retain consistent color registration, Qiangtuo’s technical support team encourages businesses to incorporate regular CI structure calibrations into its operational procedures.

Ink Issues

When smudges and other ink problems occur in printing, it can be due to poor ink supply and rollers that are not functioning properly. For Qiangtuo paper printing machines, adjust the printing speed and paper type to the ink control system. Clean the ink rollers to remove residue that could lead to uneven application. Use high-quality ink that is compatible with the machine. If the issue does not improve, contact Qiangtuo's after sales service for paper printing machine support as it offers adjustable ink supply systems that will overcome the issues.

Jamming Issues

Jamming issues is often one of the most time-consuming problems that any paper printing machine will face. These are caused by inappropriate paper thickness settings or feed rollers that are too dirty. For Qiangtuo paper printing machines, ensure the paper thickness matches the specifications of the machine. The feed rollers should be cleaned using a soft cloth to improve their gripping ability. Make sure that the paper is inserted properly and that it is placed in an organized manner, with no wrinkles. The design of this paper printing machine has been adapted to ease the operator's tasks, including paper jams, to keep the machine running for an optimum duration. Regularly servicing the mechanism that feeds the paper should also be done to remove the problems that lead to jamming issues.

Changing Printing Speed

While printing speed is ascending or descending, some inefficiencies are likely happening. Loose or broken parts inside of the motor or transmission belt might be the cause. Qiangtuo paper printing machines have high durability motors, but do need maintenance. Check the tightness of the transmission belt, and replace if necessary. Adjust the control system for an optimized, steady power output. Qiangtuo paper printing machines can reach a maximum printing speed of 260m/min. Keeping the speed is a matter of thoroughly lubricating the parts, as stated in the printing machine manual.

Smudged Print

Smudged print is a result of the water-based ink not getting dried. Adjust the machine as necessary to the type of paper being used. Coated paper needs a warmer temperature, while uncoated paper needs a slightly cooler temperature. It might be the case as well that the drying vents have a buildup of dirt. Qiangtuo paper printing machines have an internal drying system that can be optimized for each type of printing.

Abnormal Noise While Working

Machine parts wear or get out of position so that the paper printing machine can get damaged. The more loose pieces, worn out bearings, or roller alignments, the more noise there is. For Qiangtuo paper printing machine, just turn it off and then tighten any loose screws and bolts. Adjust how the rollers turn and replace any bearings that are worn out. Qiangtuo paper printing machines are built with good quality parts, but looking for other problem at the same time as an inspection can help with the problems early. They give instructions about noise problems and give the help you need for long term steady work.

As was shown, noise problems and the other problems that printing machines can have; the ink falling out, the paper getting stuck, the speed changing, the noise, and the colors being put on wrong. Misalignment of the colors and other issues help with the speed of the machine and the other high quality parts of the Qiangtuo paper printing machine help with the other problems of the machines. Using the Qiangtuo paper printing machine and doing the right maintenance on it helps with speed and prolonging the life of the machines. For the productivity to be maximized and the operational costs to go down, the businesses need to invest in the machines and then learn how to master the solutions to the problems.

 

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