How to Properly Cut and Fabricate Carbon Fiber Plates Without Damaging Performance?

تبصرے · 31 مناظر

Dushi Composite recommends professional cutting tools for optimal cutting of carbon fiber plates, ensuring no damage occurs to the plates’ performance. With 12 years of experience in the field of composites, Dushi recommends the use of tungsten, diamond, ultrasonic, or CO₂ laser cuttin

 

Dushi Carbon Fiber Plate Cutting Guidelines

Cutting techniques need to be precise to ensure that Dushi’s carbon fiber plates maintain their high-quality performance; therefore, when cutting these plates, the fiber plates need to be secured to the cutting surface, as the plates will be damaged by the vibrations caused by the cutting tool, and to achieve smooth cutting edges, Dushi recommends cutting the plates at low speed, so the operator should apply consistent pressure to ensure that the cutting edges remain smooth. Each carbon fiber plate has cutting lines drawn across it, and to maintain the strength of the carbon fiber composite plate, the cuts should be made following the direction of the fibers. For each of the various types of carbon fiber plates, Dushi’s technical team will be available to answer questions regarding the cutting of specific thicknesses of each of these plates. When cutting these plates, it is important to ensure that the original performance of the plate has been cut registered to the original performance of the plate.

Dushi's Carbon Fiber Plate: Fabrication Preparation

The preparation that has been done for the loss of performance caused by the fabrication of Dushi’s carbon fiber plate is essential, as the surface of the carbon fiber plate is cleaned to remove dust, and it is necessary to ensure that there are no debris particles on the surface of the plate before fabrication. Dushi recommends checking the fiber orientation as well as the thickness of the fiber plate in order to establish optimal parameters. Each of these preparation steps is designed to prevent damage and contamination to the plate. Dushi’s pre-fabrication checklist will ensure that the carbon fiber plate has been prepared thoroughly so that it will not be before fabrication. Preparation work is synergistic, and it is important that finished work components will be high-quality.

Tips for Lamination and Molding of Dushi Carbon Fiber Plate

Dushi offers insight on how to handle lamination and molding effectively to keep the performance of your carbon fiber plate at an optimal level. When using a roller to laminate the carbon fiber plate, the bonding strength in the area where the roller is used and the plate is laminated is increased by 30%. Also, making sure that the carbon fiber plate is cured at the mentioned temperature will avoid loss of resin and retain the desired mechanical properties. Each molding process of the carbon fiber plate must be performed with the same amount of tension to avoid the formation of wrinkles and uneven distribution of resin. Dushi's molding approach preserves the carbon fiber plate's structural integrity after molding. To retain the performance of the carbon fiber plate, the laminating and molding processes must be done correctly.Fabrication Quality Check on Dushi Carbon Fiber Plates

We check Dushi's carbon fiber plates after manufacturing to determine if they meet the objectives set for us. We are able to determine whether a carbon fiber plate meets our objectives by checking for cracks, delamination, and dimension before and after the carbon plate is cut and modified. We recommend non-destructive testing (NDT), a technique used to assess the internal structure of the carbon plate to determine if the plate is internally damaged. Each and every inspected carbon fiber plate is to be of standard ISO 9001, on account of their international reputation. Dushi's quality control guidelines are defensive documents to help us find issues that are or, in any way, would be to detrimental to the performance of a carbon plate. Because of the above, it can be asserted that we will leave no stone unmoved, in our quality control checks, to ensure the carbon plate meets or exceeds our objectives.

Professional Support on the Cutting and Fabrication of Dushi Carbon Fiber Plates

Professional assistance is given by Dushi in order to ease the cutting and fabrication of the carbon fiber plates by the customers. For all inquiries related to the processing of the carbon fiber plates, there is 24 hours assistance available. In order to eliminate any possible user errors that may result in the reduction of quality performance of the carbon fiber plates, Dushi has developed fabrication instructions personalized to the intended use of the carbon fiber plates. The guidance that is provided from Dushi is of great quality and will provide you with the knowledge to ensure that the processing of the carbon fiber plate will be without loss of intended performance. For all possible Industrial Fabrication demands of the Dushi Carbon Fiber Plates, the efficiency and quality of the guidance professionally provided is unrivaled.

 

تبصرے